Material Testing Equipment

NEXYGEN™ DF software expands the functionality of your CHATILLON® digital force gauge. This easy-to-use Windows® based package interfaces directly to your digital force gauge.

You can download peak load results from the gauge and display your results in tabular and graphical formats. Graphical results include markers denoting exact point positions. Results can be color coded for immediate pass/fail recognition. You can easily specify units of measure, fonts,
titles, force measurement resolution. The software provides basic force measurement tensile and compression test formats including pull to break, pull to limit, compress to rupture and compress to limit. The software also provides torque to break and torque to limit analysis when connected to a Chatillon torque gauge.

Results are presented in a spreadsheet format so you can analyze and manipulate data and perform common mathematical and statistical
calculations.

The software is easy to setup and features intelligent prompts, menus, combo boxes and other methods to get you up and running quickly and efficiently with minimal training. Navigation is simple using “drag & drop” and cut, copy and paste techniques. Data is easily exported to Microsoft® Word®, Excel®, Access®, Powerpoint® or Outlook®.

Standard Batch Tests

• Pull To Break
• Pull To Limit
• Compress To Rupture
• Compress To Limit
• Torque to Break
• Torque to Limit

Features & Benefits

• Simple to Setup and Operate
• Interface Directly to your Chatillon Digital Gauge
• Seamless Integration with Microsoft Word, Excel, Access
• Graphical and Tabular Results
• Pre and Post-Test Analysis
• Mathematical Calculations including Statistics
• Pass – Fail Function

Test Creation

• Large built in library of test methods covering ASTM, DIN, EN, ISO and other standards
• Application areas include plastics, metals, rubber, building materials, component testing, products testing, textiles, paper, wood,
  medical devices and many more
• For specialist testing the following test creation wizards are included as standard, tension/compression test, tear and peel test, cycling test, flexural test, friction test and the user configurable test for multi-stage testing

Data Collection

NEXYGENPlus is configured to allow rapid and accurate data collection with many built in functions to ensure error free testing.

• Supports direct reading of Mitutoyo digital micrometers and callipers for sample measurement
• Supervisors can programme part numbers into the system to avoid data entry errors by operators
• Customisable user instructions can include digital pictures of fixtures and sample setup
• Video capture system allows playback of synchronised video and graph. Ideal for post test analysis of product or component testing
• Still capture system allows still images of the sample to be captured throughout the test and used in post test analysis
• Clear pass/fail indications given to the operator
• Graphs display relevant points selected by the user.

Data Analysis

• Graphs can be overlaid in multiple colours with a legend shown directly on the graph.
• Data can be automatically transferred to specified Microsoft® Excel® worksheets without operator intervention
• Data can be automatically appended in Excel
• Graph data points can also be automatically exported Automatic execution of Excel macros allows complex reporting and tedious analysis work to become automatic
• Built in export utilities assist with direct connection to LIMS systems
• NEXYGENPlus utilises the power and flexibility of Microsoft Word for reporting
• Built in SPC functionality allows continuous process monitoring

Queries

Queries are a new feature allowing data from multiple batches to be quickly analysed. Typical applications would be,

• Sorting test data eg by maximum force or part ID
• Filtering test data by part ID or to view all tests with a result above or below a certain value
• Combining archived batches to allow analysis of all data
• Reporting on multiple batches, eg. merging batches for a particular product. Separate batches may be made for tensile test, friction test and peeling test of a plastic film. Queries allows data from all 3 to be temporarily combined to allow a report to be made detailing the films properties.
• Automating Excel exporting for example only exporting values above or below a certain value. Or exporting results to separate worksheets for each unique part ID

Security and Audit Trails

The NEXYGENPlus security and audit trail module allows the supervisor to configure their system to enable compliance with the requirements of FDA 21 CFR Part 11. Restricting user access rights increases security and avoids costly errors.

Benefits include:

• Ensures data integrity
• Electronic signatures available through unique user name and password
• Audit trails give the supervisor an overview of the system operation
• Audit trail records changes to test setups as well as any attempts to perform an unauthorised task
• Configurable user access rights

Automation

NEXYGENPlus supports National Instruments data acquisition cards. This allows NEXYGENPlus to communicate with external equipment. Typical applications include,

• Control sample loading equipment
• Monitoring external signals such as temperature during the test. External signals can be plotted against force and measurements taken and recorded within Nexygen Plus
• Using multiple strain gauges to measure elongation of a sample
• Switch testing. Software can use voltage limits to control a test e.g. change direction once switch contact is made
• Control and monitoring of thermal chambers and furnaces.
• Integration into production lines for sharing of part number data and
  informing a production line if a bad part is found

The LR5KPlus testing machine combines high performance, flexibility and exceptional ease of use.  It is ideal for testing applications up to 5 kN (1124 lbf) and designed equally for routine quality control testing and for performing complex multi-stage tests. The machine uses high accuracy interchangeable XLC Series load cells for tension, compression and cycling through zero force measurements.

The LR5KPlus is microprocessor controlled, incorporating world proven 32-bit technology for highly accurate load measurement and rapid data acquisition. It features an integral control console with membrane multi-function keypad and easy to read backlit LCD to display test and set-up information. The console displays prompts and menus, which guide the user through machine operations and features a choice of user selectable display languages and units.

The high stiffness frame incorporates a crosshead guidance system to prevent side loading of the test sample.

The stand alone system is capable of storing up to 600 test results from a choice of 10 programmable test set-ups. Machine performance can be optimised using our innovative, easy to use NEXYGENPlus material test and data analysis software providing almost unlimited testing capability and results processing features. Test information can easily be exported to Microsoft® products such as Word, Excel® and Outlook®.

Key Features

• Simple to set up, operate and maintain
• Uses high accuracy interchangeable XLC load cells (0.5% of reading)
• Crosshead travel 975 mm (38.4 in)
• Extended versions available with travel up to 1463 mm (57.6 in)
• Speed range 0.01– 1016 mm/min (0.0004 to 40 in/min)
• Data sampling rate 8 kHz
• Saves up to 600 test results
• 10 programmable test set-ups
• High resolution backlit LCD display with intuitive operator interface
• Multi-lingual and multi-unit display options as standard
• Flash memory upgradeable
• Can be mounted above floor standing compression cage for large sample/complete assembly testing
• Full PC integration with NEXYGENPlus material test and data analysis software.

The EZ20 testing machine combines high performance, flexibility and exceptional ease of use.  It is ideal for testing applications up to 20 kN (4496 lbf) and designed equally for routine quality control testing and for performing complex multi-stage tests. The machine uses high accuracy
interchangeable XLC Series load cells for tension, compression and cycling through zero force measurements.

The EZ20 is microprocessor controlled, incorporating world proven 32-bit technology for highly accurate load measurement and rapid data
acquisition.  It features an integral control console with membrane multi-function keypad and easy to read backlit LCD to display test and set-up
information. The console displays prompts and menus, which guide the user through machine operations and features a choice of user selectable display languages and units.

The high stiffness frame incorporates a crosshead guidance system to prevent side loading of the test sample.

The stand alone system is capable of storing up to 600 test results from a choice of 10 programmable test set-ups. Machine performance
can be optimised using our innovative, easy to use NEXYGENPlus material test and data analysis software providing almost unlimited testing capability and results processing features. Test information can easily be exported to Microsoft® products such as Word, Excel® and Outlook®.

Key Features

• Simple to set up, operate and maintain
• Load measuring system exceeds the requirements of all recognised international standards
• Uses high accuracy interchangeable XLC load cells (0.5% of reading)
• Crosshead travel 870 mm (34.3 in)
• Speed range -
• Up to 20 kN: 0.001– 508 mm/min (0.00004 to 20 in/min)
• Up to 10 kN: 0.01-1016 mm/min (0.0004 to 40 in/min)
• Data sampling rate 8 kHz
• Saves up to 600 test results
• 10 programmable test set-ups
• High resolution backlit LCD display with intuitive operator interface
• Multi-lingual and multi-unit display options as standard
• Flash memory upgradeable
• Can be mounted above floor standing compression cage for large sample/complete assembly testing
• Full PC integration with NEXYGENPlus  material test and data analysis software.

The LR50KPlus testing machine combines high performance, flexibility and exceptional ease of use.  It is ideal for testing applications up to 50 kN (11241 lbf) and designed equally for routine quality control testing and for performing complex multi-stage tests. The machine uses high accuracy interchangeable XLC Series load cells for tension, compression and cycling through zero force measurements.

The LR50KPlus is microprocessor controlled, incorporating world proven 32-bit technology for highly accurate load measurement and rapid data acquisition.  It features an integral control console with membrane multi-function keypad and easy to read backlit LCD to display test and set-up information. The console displays prompts and menus, which guide the user through machine operations and features a choice of user selectable display languages and units.

The high stiffness frame incorporates a crosshead guidance system to prevent side loading of the test sample.

The stand alone system is capable of storing up to 600 test results from a choice of 10 programmable test set-ups. Machine performance can be optimised using our innovative, easy to use NEXYGENPlus material test and data analysis software providing almost unlimited testing capability and results processing features.  Test information can easily be exported to Microsoft® products such as Word, Excel® and Outlook®.

Key Features

• Simple to set up, operate and maintain
• Load measuring system exceeds the requirements of all recognised international standards
• Uses high accuracy interchangeable XLC load cells (0.5% of reading)
• Crosshead travel 855 mm (33.7 in)
• Speed range 0.001– 508 mm/min (0.00004 to 20 in/min)
• Data sampling rate 8 kHz
• Saves up to 600 test results
• 10 programmable test set-ups
• High resolution backlit LCD display with intuitive operator interface
• Multi-lingual and multi-unit display options as standard
• Flash memory upgradeable
• Can be mounted above floor standing compression cage for large sample/complete assembly testing
• Full PC integration with NEXYGENPlus material test and data analysis software.

The bench mounted LS100Plus testing machine combines high performance, flexibility and exceptional ease of use. It is ideal for testing applications up to 100 kN (1124 lbf) and designed equally for routine quality control testing and for performing complex multi-stage tests. The machine uses high accuracy interchangeable XLC Series load cells for tension, compression and cycling through zero force measurements.

The LS100Plus is microprocessor controlled, incorporating world proven 32-bit technology for highly accurate load measurement and rapid data acquisition. It features an integral control console with membrane multi-function keypad and easy to read backlit LCD to display test and set-up information. The console displays prompts and menus, which guide the user through machine operations and features a choice of user selectable display languages and units.

The high stiffness frame incorporates a crosshead guidance system to prevent side loading of the test sample.

The stand alone system is capable of storing up to 600 test results from a choice of 10 programmable test set-ups. Machine performance can be optimised using our innovative, easy to use NEXYGENPlus material test and data analysis software providing almost unlimited testing capability and results processing features. Test information can easily be exported to Microsoft® products such as Word, Excel® and Outlook®.

FEATURES

• Simple to set up, operate and maintain
• Bench mounted model
• Load measuring system exceeds the requirements of all recognised international standards
• Uses high accuracy interchangeable XLC load cells (0.5% of reading)
• Crosshead travel 824 mm (32.4 in)
• Speed range
• Up to 50 kN: 0.001- 254 mm/min (0.00004 to 10 in/min)
• 50 kN to 100 kN: 0.001-101.6 mm/min (0.00004 to 4 in/min)
• Data sampling rate 8 kHz
• Saves up to 600 test results
• 10 programmable test set-ups
• High resolution backlit LCD display with intuitive operator interface
• Multi-lingual and multi-unit display options as standard
• Flash memory upgradeable
• Working width between the columns 404 mm (16 in)
• Full PC integration with NEXYGENPlus material test and data analysis software

Accessories / Options

• Load Cells
• Grips and Fixtures
• Extensometers
• Thermal Cabinets
• NEXYGENPlus material test and data analysis software

The LR150KPlus advanced materials testing machine incorporates an extensive range of features making it ideal for performing complex as well as routine testing applications up to 150 kN (33722 lbf). The LR150KPlus is a floor standing machine featuring a twin column design with a crosshead travel range of 1150 mm (45.3 in).

The machine is microprocessor controlled and incorporates world proven 32 bit technology for highly accurate load measurement and rapid data acquisition. The LR150KPlus features an integral user interface consisting of a side mounted control console with large, positive action membrane keys, allowing complex tests to be performed at the touch of a button. A back lit 4 line LCD display shows the test and set up information in a wide choice of user selectable languages and units.

The stand alone system is capable of storing up to 600 test results from a choice of ten programmable test set ups. Test parameters are entered using the keypad in a sequential menu driven format.

For additional flexibility, the LR150KPlus can also be connected to a personal computer with optional Lloyd Instruments NEXYGENPlus material test and data analysis software. NEXYGENPlus software provides almost unlimited testing and results processing capability in a familiar Microsoft® Windows® environment.

The high stiffness frame incorporates a crosshead guidance system to prevent side loading of the sample under test. Stiffness compensation on the LR150KPlus machine allows compensation to be made for any deformation, however small, of the load frame, load cell and grips of the instrument itself during compression testing. The crosshead is driven by twin lead screws and a high precision servo motor and DC servo system to achieve a wide range of speeds.

A series of highly accurate, interchangeable load cells are also available for tension, compression and cycling through zero force measurements. Our extensive range of grips and fixtures support virtually any type of test. The system is ideal for use in production, quality control, education and research environments.

FEATURES

• Simple to set up, operate and maintain
• Floor standing model
• Load measuring system exceeds the requirements of all recognised international standards
• High accuracy load measurement (0.5% of reading)
• Crosshead travel 1150 mm (45.3 in)
• Speed range 0.001–254 mm/min (0.00004 to 10 in/min)
• Data sampling rate 8 kHz
• High resolution backlit LCD display with intuitive operator interface
• Multi-lingual and multi-unit display options as standard
• Pre-loaded leadscrews
• Large working width between columns
• Full PC integration with NEXYGENPlus material test and data analysis software

Accessories / Options

• Load Cells
• Grips and Fixtures
• Extensometers
• Thermal Cabinets
• NEXYGENPlus material test and data analysis software

Features

Short Test Cycle Time

Selecting a 5 kN max. HS table-top type with a 3300 mm/min return speed and 3000 mm/min crosshead speed reduces the test cycle time for specimens that stretch, such as rubber.

Features: 

Smart controller provides a safe working environment – The Smart Controller from the high-end AG-IC series is supplied as standard.  In addition to the basic start/stop operations, the Smart Controller allows fine adjustment of jig positioning, and safe and reliable air-chuck operation in proximity to the specimen.

Use any PC with the AG-IC No special board is required for communications between the instrument and PC. A desktop or laptop computer can be used.

TRAPEZIUM2 software for AG-IC provides a superior test environment –

(1) Visual wizard simplifies settings

• The visual wizard helps with test method settings.
• The wizard displays only the most frequently set test items, allowing quick and easy configuration.

(2) Incorporates primarily important, commonly used functions Rapid software operation, even on a normal PC.

• The software incorporates only the basic functions required for testing in accordance with industrial standards.
• This enables rapid software response, creating a comfortable test environment.

As global environmental problems become more and more serious, materials are required to provide light weight, high strength and
reliability. The UH Series Shimadzu Universal Testing Machines are new universal testing machines that provide various functions enabling more
accurate and simplified measurement of the strength required for various materials.

Features –

• The UH Series enable high-precision force measurement conforming to the global standards.
• The UH series provide automatic control programs as standard functions.
• After a specimen is mounted, all operations can be automatically performed.
• The UH series are high-quality products manufactured in the factory that acquired the ISO9001 certification.

UH-I Series -

• The large-sized LCD touch panel greatly simplifies operations and enhances visibility.
• The UH-I series provide the graphical interface that enables various functions to be operated on the one-touch panel.
• During a test, an S-S curve is plotted in real time.
• The UH-I series newly provide various automatic control programs as standard functions
• The metal tensile test control program is provided as a standard function (conforming to JIS Z2241)
• The single test control, cycle test control, high-temperature tensile test control, stroke speed 3-step switching control programs are provided as standard functions.
• Through the fully-closed loop automatic load control, the UH-I series enable stable and accurate tests.
• Force auto-zero and auto-calibration functions.
• The UH-I series greatly simplify operations by omitting troublesome adjuster knob operations.
• The non-revolving screwing rod improves safety.
• A specimen can be safely mounted and dismounted.
• With various application testing equipment, the UH-I series are applicable to various tests.
• Various test jigs, displacement measuring equipment, atmosphere testing equipment, test control programs, etc. (See the catalog for optional accessories).
• With connection to the optional data processing program (Trapezium2 Software), the UH-I series enable high-speed test data sampling.
• The UH-I series perform data sampling at a high speed (5 ms max) to obtain a true value.
• The UH-I series can be connected to a personal computer through the personal computer’s standard RS-232C serial interface. Also, they can be connected to a note book computer, saving the required space. (The GP-IB or another special interface is not necessary).

UH-FI Series -

• Easy-to-operate front-opening hydraulic grips
• The front-opening hydraulic grips using the center hole hydraulic cylinder improves the efficiency in removing a specimen and scale, and ensures safe operation. Also, these grips enable even long specimens to be easily mounted.
• These grips can be enhanced th the highly-functional, labor-saving model that has the automatic grip face changing functions.
• The compression plate can be easily mounted and dismounted.
• A wrench or other tool is not necessary.
• A specimen grip position index is provided
• With the specimen grip position index, the grips can easily and accurately grip a specimen.
• The grip face holder is equipped with a safety stopper
• The safety stopper precents the right and left grip faces from coming into contact due to erroneous operation, so that the grip faces will not be damaged.
• The UH-FI series can be enhanced to a fully-automated tensile test system
• All operations including specimen dimension measurement, specimen feeding operation, test data processing and chart display can be automated.

The HMV-2 micro hardness tester is indispensable to today´s metallographic researcher. This type of work requires the ability to
precisely measure the hardness of small parts, metallic structures used in precision equipment, processed surface layers, and metal plating layers, all with little damage to the specimen. The HMV Series hardness testers have been designed to meet these demanding conditions, providing outstanding performance with ease-of-use and user friendly design.

Features –

LCD Touch Panel Provides an Easy User Interface for inputting Load Rates, Duration, and Other Testing Parameters Automatic Load-Change Mechanism – The LCD touch panel facilitates easy selection of test load, load duration, and
other testing parameters.

Select Test Modes to Match Your Objective -  The HMV offers several different test modes to meet the needs of todays researcher. In addition to the standard test mode, which provides a simple load/duration indentation, the researcher is also able to select other modes
for more complex measurements.

High Accuracy Measurement – A minimum unit of diagonal length measurement of 0.01µm (when using the X40 objective lens) ensures measurement accuracy to the most exacting standards.

Convenient Analysis & Graph Display Functions -  A wealth of analysis functions are included as standard, such as statistical
calculation data editing, conversion, graph display, and a go/no-go decision function.

Automatic Revolving Electric Turret (only with HMV-2T) – Automatic rotation of the turret between indenter and objective lens
accelerates operator productivity, thus saving time and money.

Applications –

Metal Microstructures: Small Precision Devices (Gears, Axels, Cams)

Hardened Surface Layers: Wire materials (tire cords, piano wire)

Welds and other adhesion points: Thin samples (metal foil, razor blades)

Paint layers and metallic plating: Electronic components (ICs, PCBs)

Fine Ceramics:  Medical-related items (artificial teeth, bones)